Friday, March 26, 2010

Belting Range Chapter 2 - Rubber Belts

In this chapter, we will introduce the following 4 type of belts
- Banded Belt
- Automotive Belt
- Double V Belt
- Power Rib Belt


Banded Belt










Introduction

Banded belts helps eliminate belt whip and turnover compared to conventional belt drives. It assures high lateral rigidly, guiding the belt in a straight line & preventing it from coming off the drive, even under severe shock loads. The concave sidewall of the belt provide proper cord support & full contact with the sheave-groove for equal loading & uniform wear. Strongly bonded belt which results in equal load distribution & absorption of bending stress without cord deterioration thus prolonging belt life.

Applications
  • For industrial machinery with pulsating/shock loads. e.g. Crushers, compressors & etc
  • Drives in which the natural vibrations of a belt set may have an adverse effect on the operation of machine. e.g. Lathes, cutters & grinders

Automotive Belt











Introduction

The molded cog on automotive belts help to increases flexibility & have higher load capacity. These belts have technically good design to high wear & deformation resistant. They are oil and heat resistant.

Applications

  • Agriculture harvester
  • Motorbike
  • Outdoor power equipments
  • Cars

Double V Belt











Introduction

Double V belts has been extensively used for power transmission on machinery & equipment V belt adapts to the requirements of heavy power, high speed, long lifetime, small distortion & small space occupation. They are anti-static and have long lifetime which reduces number of replacement & maintenance cost.

Applications
  • The double V profile of the belt makes it suitable for drives with an S-bend and in which both sides of the belt have to be used for transmitting power. This type of drive is especially used in textile & agricultural machinery.


Power Rib Belt










Introduction

Power Rib Belts are extremely flexible and capable to work on small pulley diameters & serpentine drives.The Trapezoid faced ribs on a fibre reinforced matrix of base gives higher power transmission. They offers less vibrations, absorb shocks, low stretch & excellent behavior under tension. They are oil & heat resistant offering long service life & resistant to wear & tear and facilitate quiet running of the equipment.

Applications
  • Work tools such as harvester combines, power driven sprayer and engine
  • Machine tools such as NC lathes, mill, drill & grind machine
  • Broadcasting equipment drives & hovercrafts
  • Compact drives with high speed ratios
  • For drives requiring minimum maintenance & noise-sensitive environment
  • For serpentine drives, V-flat drives and drives with reverse bend idler

Friday, March 19, 2010

Belting Range Chapter 1 - Rubber Belts

Uni-Drive Systems have a wide range of belting that ranges from rubber to thermoplastic. In each chapter, it will introduce 4 different type of belts to let users have a better understanding of each type of belt's characteristic & application.

In this chapter, we will introduce the following 4 type of belts
- Classical V Belt
- Cogged Classical Belt
- Wedge Belt
- Cogged Wedge Belt


Classical V Belt










Introduction


Classical V-Belts are endless belts used in a wide range of applications. These belts have technically good design and are economical for most ordinary drives. They are anti-static, oil and heat resistant. Classical V-belts are built with high strength, specially treated polyester cord that gives the capacity to carry more horsepower. Ultra high strength polyester cords assure fatigue resistance and length stability. Each cord is chemically treated to bond to the insulation and compression sections, welding all components together for long service life & also give superior resistance to shock load.

Applications
  • Compressors
  • Crushers
  • Motors
  • Agricultural Machineries


Cogged Classical Belt










Introduction

Cogged Classical Belts are anti-static and highly oil resistant while having the ability to handle a wide temperature range. These belts carry a high quality Polyester cord core with Chloroprene used in insulation rubber. Cogged Classical Belts provide a superior combination of flexibility and load carrying capacity, as well as less stretch resulting in less maintenance. Flexible Cords are strongly bonded to the body of the belt resulting in equal load distribution and the absorption of bending stress without cord deterioration. Belt Edge is machined for even sheave groove contact resulting in less slip and wear.

Applications
  • Vertical Shaft Drives
  • V-flat Drives
  • Agricultural Drives
  • Conveyor Systems
  • Crusher, Compressors, Generators Sets, Pumps, Etc


Wedge Belt










Introduction

Wedge Belts are made of specially compounded synthetic rubber to give superior oil, heat resistant and static conducting properties, thus providing advantageous and safer drives in hazardous atmospheres. Wedge belts can transmit up to 3 times the horsepower compared to classical V-Belts. This results in being able to use a narrower sheave width with increased performance. Vertical curves provide proper cord support and adequate contact with the sheave-groove for uniform loading bearing, uniform abrasion resistance, and increased belt service life. Flex-Bonded Cords are strongly enforced into the body of the belt resulting in equal load distribution and absorption of bending stress without cord deterioration.

Applications
  • Universally used in industrial and agricultural machinery such as large sized pumps, crushers, etc.


Cogged Wedge Belt










Introduction

Cogged Wedge Belts are anti-static and highly oil resistant while having the ability to handle a wide temperature range. Flexible Cords are strongly bonded to the body of the belt resulting in equal load distribution and the absorption of bending stress without cord deterioration. High modulus and low stretchy tensile cords engineered to support higher loads without stretching while ensuring high power rating.

Applications
  • Emphasizing in heavy-duty industrial drives with high belt speeds. Allow immediate improvement of existing drives which use wrapped belts, providing overall benefits with regards to economy as well as power transmission and reliability of operation.

Friday, March 5, 2010

Range Of Products

Uni-Drive Systems have a wide range of product ranging from industrial to automotive. Each and every product is being categorized into more than a thousand sizes & each size have its own type as well. We also provide customization & fabrication based on our customer requirement & needs.

Below are some categories of our products


BELTING









PULLEY









COUPLING










SPROCKET










CHAIN










LOCKING DEVICE










MOTOR










GEAR BOX










GEAR










CLUTCH & BRAKE










OTHERS